CASPERON Solution With VEMA Controller

Overview System Components Solutions Documentation & Tools
Overview

Overview

Product Features
  • Process support for nutrient removal design optimization 
  • Single supplier solution for ease of execution and post-startup support 
  • Performance guarantees for peace of mind 
  • Premium equipment for low maintenance and energy efficiency

Many plants need to find ways to work with the infrastructure they have, even though they require upgrades for either increased capacity or advanced treatment for nutrient removal. 

OSCAR process performance optimizer with VEMA Controller is a tailor–made control system for Sanitaire CASPERON conventional activated sludge solution. The VEMA controller maintains more precise control of dissolved oxygen levels for plants with fine bubble diffused aeration where the amount of air needed for mixing exceeds the amount of air required by the biological process (mixing-limited conditions). 

The CASPERON solution can be adapted to meet your needs for any of the following activated sludge processes: 

  • Continuous aeration (NIT) 
  • Modified Ludzack Ettinger (MLE) 
  • Anaerobic Anoxic Oxic (A20) 
  • Bardenpho (4- or 5-stage) 
  • Simultaneous nitrification and denitrification (SNDN)

Dissolved Oxygen Control in Mixing-Limited Aeration Basins 
Most aeration controllers are not properly designed to address mixing-limited conditions. As a result, plants are either not providing enough air to properly mix their basins, or they are wasting energy and returning substantial amounts of oxygen to anaerobic or anoxic reactors. The VEMA controller automatically adjusts blowers and air valves based on current DO readings and airflow flow measurements. Short variations in the aeration intensity periodically produce higher levels of mixing energy to ensure adequate solids suspension in the mixing-limited environment, while precisely controlling DO levels in each reactor basin.

  • VEMA controller saves energy: When a plant is underloaded, operating with control strategies such as ammonia based aeration control (ABAC) and simultaneous nitrification and denitrification (SNDN) may be difficult. Plants struggle to maintain the targeted DO set points, resulting in wasted energy. VEMA controller ensures DO targets are met to realize energy savings as intended. 

  • VEMA maintains consistent effluent quality: By detecting instances where aeration demand is not sufficient for complete mixing, the VEMA controller intermittently increases the aeration intensity to maintain solids in suspension. This ensures there are no “dead zones” for treatment, resulting in consistent high quality effluent. 

  • VEMA optimizes nitrogen removal: Excessive aeration and high oxygen concentrations inhibit denitrification in anoxic zones, resulting in poor nitrogen removal. The VEMA controller limits the amount of oxygen recirculated to these reactors, improving nutrient removal performance. 

  • VEMA reduces chemical consumption: Excessive aeration and high oxygen concentrations can turn anaerobic reactors to anoxic tanks. The VEMA controller limits the amount of oxygen, and/or nitrate, recirculated to these reactors, improving biological phosphorus removal performance and reducing chemical usage.
System Components

System Components

VEMA Controller

The VEMA controller maintains more precise control of dissolved oxygen (DO) levels for plants with fine bubble diffused aeration where the amount of air needed for mixing exceeds the amount of air required by the biological process (mixing-limited conditions).

Documentation & Tools