A water treatment facility in Salida, Colorado, has tripled filter run times and maximized performance thanks to a Xylem solution. Read how a Leopold® Type XA™ underdrain and I.M.S® 200 media retainer save the facility 50,000 gallons of water per day and lower operating costs.

The city of Salida sits right in the middle of the state of Colorado in the Upper Arkansas River Valley, beautifully settled in the “Heart of the Rockies.” Lonnie Oversole is plant manager for the water treatment facility that serves the approximately 6,000 residents of Salida and supports the influx of visitors that are critical to the area’s economy.

Inefficient system with limited filter run times

In recent years, Oversole became frustrated by the consistently short filtration run-times and the large amount of water wasted by the four dual-cell Wheeler bottom filters used to clean the region’s drinking water. In an area with a history of dry seasons and drought-like conditions, the need to carefully conserve water is particularly critical.

Oversole knew that to drive valuable improvement in productivity, he would need to update the entire filtration system, which was installed when the plant was built in 1959. While the filter media was a top priority for replacement, Oversole realized it would also be beneficial to install new underdrains and to add air scour to the filters to maximize performance.

Leopold Type XA underdrain with I.M.S 200 media retainer

The plant worked with SGM Engineering to research the various options and service providers available to find the best solution to improve process efficiency. In the end, the top choice was Xylem’s Leopold Type XA underdrain with an I.M.S 200 media retainer, new filter media (12” silica sand/18” anthracite) and wash troughs.

Oversole and his team were particularly attracted to Leopold’s I.M.S media retainer, which eliminates the need for the support gravel used with older equipment while increasing the filter depth and freeboard. A smooth installation by Moltz Construction concluded in May 2014. The benefits of the new, state-of-the- art system were quickly evident and continue to deliver significant improvements.

Longer filter runs and reduced operating costs

The underdrain operates by collecting filtered water during the filter run and efficiently distributing air and water during its highly effective backwash cycle. This, in turn, contributes to longer filter runs, reduced operating costs and improved production of clean drinking water. The low-profile underdrain also increases filter depth for additional driving head and media expansion within the filter. The air scour process allows for a collapse pulse cleaning of the filter media, resulting in a significant reduction in backwash water use.

50 percent less water used in new backwash cycle

Prior to the filter rehabilitation, the backwash procedure consisted of a hydraulic-only backwash with a high rate wash cycle of up to 16 minutes. Backwashing each dual cell filter used approximately 95,000 to 105,000 gallons of water. The rehabilitation of the filters with integral air scour reduced the filter high-rate backwash down to only seven minutes. This resulted in a 50 percent reduction in water usage during the new backwash cycle for each dual cell filter.

Before rehabilitation, Salida used 5 percent of their production water for filter backwash purposes based on an average production rate of 1 to 2 million gallons per day. They are now using less than 2 percent. With the Leopold filter system, the plant is saving approximately 50,000 gallons of water per day that was previously used for backwash purposes.

Uniform distribution of backwash air and water

The I.M.S 200 media retainer also proved to be extremely valuable to the plant’s new filter system. By replacing the gravel support structure, the I.M.S 200 media retainer increased the vertical profile of the filter system. This allowed the filter to operate to increased headloss levels, extending filter run times.

The equipment’s rigid construction and precision-engineered, injection-molded slots directly support the sand and anthracite above the underdrain and provide uniform distribution of backwash air and water, adding to the overall system efficiency. The increased lift off resistance provides additional assurances to the owner that their system will run consistently and reliably throughout a wide range of operating conditions.

Combined with the installation of the new filter media and wash troughs, this particular type of underdrain and media retainer brought the water treatment plant’s operations up to speed, with the latest technology and equipment features in place to position it for visibly improved productivity.

Higher quality effluent and drinking water

The inefficiency of the previous system meant that the filter media had to be cleaned via backwash every 90 hours. With the new filter system, filters can run three times as long before requiring a backwash.

The new filters produce higher quality effluent, and ultimately higher quality water is delivered to the residents and tourists of Salida. Oversole is very pleased with the results, cost savings and overall return on his investment in Xylem’s cutting-edge Leopold filter system.