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EnviroMix BioMix-DC provides NC plant consistent biological phosphorus removal

SGWASA Wastewater Treatment Plant in Butner, North Carolina

The South Granville Water and Sewer Authority (SGWASA) serves several towns in Granville County, North Carolina, including Butner. SGWASA’s mission is to provide quality services to customers in a sustainable and environmentally conscious manner.

BioMix replaced the jet-mixing system in the anaerobic and anoxic selectors.

75

% energy savings

5.50

MGD design flow

Challenge

The SGWASA WWTP was upgraded in 2015 to replace infrastructure that had reached the end of its design life and enable the facility to meet more stringent nitrogen and phosphorus effluent limits. As part of the upgrade, SGWASA replaced the plant’s existing jet mixing pumps and headers in the anaerobic and anoxic selectors and converted their oxidation ditch to include post anoxic and reaeration zones as part of a 5-stage Bardenpho nutrient removal process.

Solution

BioMix

EnviroMix’s BioMix Compressed Gas Mixing was selected to replace the jet mixing system in the anaerobic and anoxic selectors, providing an estimated 75% energy savings versus jet mixing pumps. BioMix was also easily integrated with fine bubble aeration in the aerobic process, delivering significant energy savings by utilizing two compressors as opposed to more than a dozen mixers. Since the upgrade, the facility has not exceeded any permitted effluent quality limits.

BioMix-DC

Upon hearing of the early success of BioMix-DC Enhanced Anaerobic Mixing in 2021, the SGWASA plant was eager to upgrade their mixing system in hopes of achieving more stable enhanced biological phosphorus removal (EBPR).

BioMix-DC’s long, deep anaerobic fermentation cycle maximizes VFA formation.

BioMix-DC optimizes EBPR by transforming a traditional anaerobic selector into an intensified fermentation tank by alternating a short mixing cycle with a long deep cycle. The deep cycle increases anaerobic solids retention time (SRT) while creating a fermentation blanket to generate volatile fatty acids (VFA). The presence of additional VFA leads to the proliferation of phosphorus accumulating organisms (PAOs), the microorganisms responsible for EBPR.  

Results

After implementing BioMix-DC, testing showed high levels of orthophosphate release in the anaerobic zone — more than three times the influent concentration. The sampling and testing confirmed efficient and effective EBPR. Samples collected in the fermentation blanket also confirmed elevated readily biodegradable COD, which indicates that conditions have been created for PAO growth and optimized EBPR.  

The plant continues to maintain stable effluent phosphorus levels below their permit limit.
EnviroMix’s very good customer service means a lot. We like the whole EnviroMix system, and obviously we’ve gotten positive results from it.
Cody Norwood, SGWASA Plant Superintendent